Factory & process
Cut, stitched and finished in Sialkot
Every Tanvo piece is made in our own workshop in Sialkot, Pakistan. This is how a jacket moves through it, from hide to carton.
Eight stations
The making of a jacket
- Hide selection Each hide is checked for grain, thickness and marks, and hides are matched by colour for each order.
- Pattern and cutting Patterns are graded for every size, and panels are cut so the best grain falls on the fronts and sleeves.
- Preparation Edges are skived thin, panels are reinforced where needed, and pockets and zips are prepared before assembly.
- Stitching Panels are joined on leather sewing machines with heavy-duty thread and a stitch length matched to the leather.
- Lining and hardware Linings, zips, snaps and buckles go in, followed by your labels on private label orders.
- Finishing Jackets are cleaned, conditioned and pressed, and loose threads are trimmed by hand.
- Quality check Each piece is measured against the size chart and checked for stitching, hardware and leather marks.
- Packing Pieces are folded or hung in garment bags and packed in cartons marked with style, colour, size and quantity.
Quality control
What we check on every order
- Measurements against your size chart, within the tolerance you set
- Stitch density, seam strength and edge finishing
- Zips, snaps and buckles open and close cleanly
- Leather marks and colour match across the whole order
- Labels, tags and packing follow your instructions
See it yourself
Walk the factory on a video call
Book a live WhatsApp video walk-through of the cutting and stitching floor, or visit us in Sialkot. Third-party inspection before shipping is welcome.